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Engineering & Power Engineering calculation

Solar Array Size Calculator

Calculate required PV array size and panel count.

Engineering & Power

Solar Array Size Calculator estimates required PV capacity and panel count from daily energy use, peak sun hours, system efficiency, oversize factor, and panel wattage. Use it for first-pass off-grid, RV, cabin, marine, or backup-power planning before site-specific design.

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Input guidance

Enter daily energy consumption, peak sun hours, system efficiency, oversize factor, and panel wattage.

How to use this tool

  1. Enter daily energy consumption, peak sun hours, system efficiency, oversize factor, and panel wattage.
  2. Use conservative peak-sun-hour and efficiency assumptions if the site has shading, winter operation, or long cable runs.
  3. Run the calculator and review required array size and estimated panel count.
  4. Compare the estimate with site-specific solar data and installer guidance before purchasing equipment.

Site & Load Data

How much energy you use per day on average.

Average daily equivalent full sun hours for your location.

Required Array Size

Input your usage and sun data

We'll calculate the panels you need.

Sizing Solar Arrays

Energy First

Solar array sizing begins with energy demand. Daily consumption in kilowatt-hours determines how much energy the system must produce over an average day. Peak power matters for inverters and loads, but array sizing is primarily an energy balance problem.

If a site uses 20 kWh per day, the array must produce that energy after accounting for sunlight, orientation, shading, temperature, wiring, inverter losses, and battery losses if storage is included. Nameplate panel watts are only the starting point.

Peak Sun Hours

Peak sun hours translate local solar resource into equivalent full-power hours. Five peak sun hours means the day's sunlight is roughly equivalent to five hours at 1,000 W/m2 irradiance. This is not the same as daylight duration.

Season matters. A system sized on annual average sun may underperform in winter. Off-grid systems and critical loads often size against the worst useful season or include generator backup. Grid-tied systems may size around annual production, economics, and net-metering rules.

Derating and Real Conditions

Panels rarely produce nameplate power continuously. Temperature reduces voltage and power output. Dust, mismatch, wiring resistance, inverter efficiency, clipping, snow, and shading all reduce delivered energy. Derate factors account for these real-world losses.

Shading is especially important because partial shade can reduce output disproportionately, depending on module wiring and bypass diodes. A good array design considers roof geometry, nearby trees, chimneys, equipment, and future shading growth.

Array Size as a System Choice

The right array size depends on load profile, roof or land area, budget, utility rules, inverter capacity, battery capacity, and reliability goals. Oversizing can improve winter production and battery recovery but may cause clipping or excess energy in summer. Undersizing lowers cost but may miss energy targets.

Solar sizing is therefore not just panel count. It is a system design decision that balances energy, power electronics, storage, site constraints, and economics.

Formula or method

How to interpret the result

Confidence and limitations

Related tools and workflows

Related engineering tools help compare nearby force, energy, pressure, power, safety, or unit assumptions in the same estimate. Start with Charge Controller Sizing Calculator, PV Stringing Helper, and Solar Charge Time Estimator when you need a quick follow-up check.